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ultrusion
is a continuous process able to produce full or hollow glass reinforced
profiles of different shapes. Depending on the design and the shape,
glass ratio is from 30 to 70% in weight. Pultruded profiles are used
in many applications in electrical, corrosion, building and consumer
goods areas. |
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Glass reinforcement is mainly based on single-end
rovings put in a creel, which provide longitudinal reinforcement.
Other reinforcement types are "continuous filament mats" and "fabrics"
which provide transversal reinforcement, and also veils for surface
aspect.
Several suitable guiding systems between the creel and the curing
die allow to preform and place each reinforcement at the right place
in the profile.
Glass is impregnated before the die generally with an open bath system.
Fillers are generally introduced in the resin system to give additional
properties (fire retardants, cost reduction, ect.)
The three next elements belong to the "pultrusion machine": The curing
die shapes and polymerises the impregnated reinforcement.
The solid pultruded profile is therefore clamped and pulled with a
continuous belt or reciprocating system.
The ultimate step is a cut-off system to cut the profile at the right
length. Typical pultrusion speed with thermoset resin systems is 0.5
- 2 m/minute.
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