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his
process allows a thermoset resin-impregnated glass reinforcement,
generally based on single-end rovings, to be wrapped around a suitable
mandrel. The mandrel gives the shape of the final item. A filament
winding machine wraps the mandrel with resin-impregnated strands with
the required amount and orientation to build the designed reinforced
structure. Filament winding produces hollow items like tubes, pipes,
elbows, tanks, vessels with a typical 70%-30% glass-weight ratio.
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Glass reinforcement is generally single-end
rovings disposed on a creel.
Through guiding and tensioning systems, strands are unwound under
controlled conditions.
"Full bath" or "transfer roller" systems impregnate and control the
amount of resin on the strand.
Impregnated strands are therefore accurately wound in several layers
on the rotative mandrel with an automated filament winding machine.
After this wet winding step, the mandrel wrapped with the composite
structure is moved, but always in rotation, to be cured in an oven
(or with infrared lights).
Once cured and therefore thermoset, resin polymerization has been
completed and the mandrel is removed.
The mandrel may sometimes be kept in the final composite item ("liner"
part).
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A similar but continuous process, called
the "Drostholm" process, allows the production of only cylindrical
parts (pipes, tanks) based on a special continuous mandrel design.
In this process, both single-end rovings and chop (multi-end) rovings
are necessary.
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