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Continuous
filament mat |
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Chopped strands |
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Direct roving |
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Cake |
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Glass
tissues |
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Woven
roving |
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Yarns |
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Chopped
strands mat |
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Multi-ends roving |
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The manufacture of glass is carried out in a special furnace
at around 1550°C (E glass) using finely ground raw materials
from carefully selected quarries.
The glass leaving the furnace at a very high temperature is
used to feed bushings (blocks pierced with hundreds of holes)
of platinum alloy.
The majority of Saint-Gobain Vetrotex products are based on
E glass. Other glasses are also used, for example R glass (high
mechanical performance), D glass (high dielectric performance),
AR glass (Alkali and corrosion resistant glass).
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Soon after the Egyptians mastered the manufacture of glass, resistant
to wear through the centuries but fragile as a whole,
they discovered the virtues of glass fiber, strong enough to
"reinforce" the vases and amphorae found in the tombs of
the Pharaohs. A product of human intelligence, the first artificial
filament was born.
Tiberius and the Roman Empire, Murano and the Italian Renaissance,
Réaumur and the Siècle des Lumières, then Napoleon
and the pre-industrial era: from one age to another,
glass strand has spanned the millennia, to occupy its rightful
place at last in our high-tech century. Thanks to the Saint-Gobain
group of companies - heir of the famous Manufacture Royale
des Glaces created by Colbert in 1665 and carrying on three centuries
of glass-making tradition - Europe began to set up its
own production facilities in 1938. |

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The basic strand is made by forming. Forming is achieved by
drawing the molten glass flowing from the holes of the
bushing at high speed. This forms between 50 and several
thousand filaments. These filaments are defined by their
diameters: from 5 to 24 microns (1µm = 1/1000 mm).
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The individual filaments of Saint-Gobain Vetrotex reinforcements receive
a coating of size at the forming stage, immediately
after they leave the bushing. This size, made up of organic
products dispersed in water, is designed to give the
glass strand certain characteristics necessary for final processing.
Each size is specially designed for a molding or compounding process
and for a different matrix type. It usually contains a
silane type chemical "coupling agent" which contributes
to
enhancing the mechanical properties of composites and
particularly their resistance to aging.
Saint-Gobain Vetrotex products are either manufactured
immediately after they leave the bushing (direct roving, Unifilo
continuous filament mat, chopped strands) or made up of
basic strands subjected to finishing operations which are complicated
to a greater or lesser degree (cabling for yarns, assembly for rovings,
chopping of chopped strands, chopping
and forming of chopped strand mats).
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